Immersion Cooling: A Breakthrough in Electric Battery Technology

    The rapid growth of electrical systems is placing new demands on energystorage: more energy and power, faster recharging, while ensuring safetyand reducing CO₂ emissions. To achieve these goals, the required levels ofefficiency and performance place particularly severe constraints onthermal management. Traditional cooling solutions—air convection orindirect liquid cooling—struggle to meet these requirements, especiallyduring rapid charging, when energy efficiency and safety are critical.

    Immersion cooling offers a breakthrough alternative: by placing Li-ion cellsin direct contact with a dielectric fluid, heat dissipation can be up to tentimes more efficient than with conventional methods. This technologyimproves performance, enhances safety by controlling the risk of thermalrunaway propagation from one cell to another, and increases packdurability—with average gains of around 30%. Easier to integrate, itreduces the cost and weight of batteries, while remaining compatible withcurrent lithium-ion cell technologies, regardless of format and chemistry.

    TotalEnergies has developed a complete range of dielectric fluidsspecifically designed for immersion-cooled batteries, in order to finelytailor the solution to each development. In addition, TotalEnergies was thefirst in the world to deploy this technology in mass-produced vehiclebattery packs to demonstrate its effectiveness: Volvo XC90 PHEV, MéganeE-Tech 100% electric, and an electric scooter with a battery swappingfeature. With this experience under its belt, TotalEnergies is positioningitself as a reliable and robust partner to support the deployment ofimmersive cooling for lithium-ion batteries in its customers' variousapplications: EVs, ESS, aviation, marine or small mobility (2W-3W).

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    World‑First EV Integrations & Proven Performance

    • Charging time reduced by ×2 (Renault Mégane E‑Tech)
    • +6% range through optimized thermal stability
    • Enhanced safety against thermal runaway
    • Applicable to PHEV, HEV, BEV, and 2‑wheelers (incl. swapping technologies
    Discover our specific applications and advantages​
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    Cell‑Shield™: TotalEnergies’ Advanced Dielectric Fluid Technology

    • Proprietary fluids engineered to stabilize Li‑ion cells
    • Designed to contain and prevent thermal runaway
    • Choice of ultra‑low‑viscosity or high‑safety technical fluids depending on cooling strategy
    Explore Cell‑Shield™ Safety
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    From Real‑World Testing to Multi‑Sector Applications

    • Validated through prototypes, road tests, and intensive cycling
    • Already supporting innovation across sectors:
      • ESS, Marine, High‑Power Mobility
      • Strategic partnerships with GRC and XING Mobility
    Explore our achievements

    Why Immersion Cooling Changes Everything ?

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    Case Studies & Real‑World Examples

    Immersion cooling enabled:

    • ×2 faster charging vs. conventional cooling
    • +6% additional range due to improved thermal stability
    • Reinforced thermal safety during high‑power cycles

    This case validates immersion as a scalable solution for mass‑produced EVs.

    TotalEnergies achieved the first worldwide implementation of an immersion‑cooled pack in a mass‑produced vehicle, integrating seamlessly into an existing battery architecture.

    • No redesign of pack structure
    • Improved fast‑charge capability
    • Cost & weight reduction by removing heavy cooling components

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