Immersion Cooling: A Breakthrough in Electric Battery Technology

    The rapid growth of electrical systems is placing new demands on energystorage: more energy and power, faster recharging, while ensuring safetyand reducing CO₂ emissions. To achieve these goals, the required levels ofefficiency and performance place particularly severe constraints onthermal management. Traditional cooling solutions—air convection orindirect liquid cooling—struggle to meet these requirements, especiallyduring rapid charging, when energy efficiency and safety are critical.

    Immersion cooling offers a breakthrough alternative: by placing Li-ion cellsin direct contact with a dielectric fluid, heat dissipation can be up to tentimes more efficient than with conventional methods. This technologyimproves performance, enhances safety by controlling the risk of thermalrunaway propagation from one cell to another, and increases packdurability—with average gains of around 30%. Easier to integrate, itreduces the cost and weight of batteries, while remaining compatible withcurrent lithium-ion cell technologies, regardless of format and chemistry.

    TotalEnergies has developed a complete range of dielectric fluidsspecifically designed for immersion-cooled batteries, in order to finelytailor the solution to each development. In addition, TotalEnergies was thefirst in the world to deploy this technology in mass-produced vehiclebattery packs to demonstrate its effectiveness: Volvo XC90 PHEV, MéganeE-Tech 100% electric, and an electric scooter with a battery swappingfeature. With this experience under its belt, TotalEnergies is positioningitself as a reliable and robust partner to support the deployment ofimmersive cooling for lithium-ion batteries in its customers' variousapplications: EVs, ESS, aviation, marine or small mobility (2W-3W).

     

     

     

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    Immersion cooling designed for next‑generation battery safety​

    🛡️ Intrinsic fire prevention with Cell‑Shield

    High thermal stability of the Cell‑Shield fluid, reducing ignition riskat the source and enhancing intrinsic battery safety.

    🔥 Thermal runaway propagation mitigation and containment

    Rapid heat absorption and isolation between cells help preventpropagation—supporting the safety objectives of future R100 V5and GB 38031 requirements.

    ⚡ Electrically and chemically safe by design

    Our fluids provide stable electrical insulation and chemicalcompatibility, protecting against, degradation, oxidation andcorrosion.

    🚀 Future‑ready compliance across global markets

    A safety architecture designed to align with upcoming regulationssuch as UNECE R100 V5 and GB 38031, enabling globaldeployment with confidence.

    Discover our specific applications and advantages​
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    Immersion cooling, a new dimension for batteries​

    🔥 Next‑generation thermal management

    Direct and uniform thermal control for safer,higher‑performance batteries.

    ⚡ More power, fewer constraints

    Increase energy density while simplifying battery packarchitecture.

    🌱 Built‑in sustainable efficiency

    Lower energy losses, reduced operating costs, and anoptimized carbon footprint.

    🚀 One technology, multiple markets

    Electric mobility, energy storage, industry: a solutiondesigned to scale

    Explore Cell‑Shield™ Safety
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    Proven immersion cooling expertise to accelerate immersed battery innovation​

    🏆 Backed by TotalEnergies’ immersion cooling experience

    Unique know‑how in dielectric fluids and thermal management orimmersive system, built through real‑world development anddeployment of immersion cooling technologies.

    🤝 Ideal partnership for immersed battery development

    From fluid design to module integration, we support OEMs andpartners across the full battery development cycle throughcollaborative, long‑term partnerships.

    🚗 First‑of‑a‑kind mobility applications

    Experience gained through the development and realization ofworld‑first automotive and two‑wheel vehicle demonstratorsfeaturing immersed battery systems.

    🌍 One expertise, all battery markets

    Electric mobility, energy storage, industrial applications andbeyond—our immersion cooling fluids are designed to serve allbattery‑powered markets

    Explore our achievements

    Why Immersion Cooling Changes Everything?

     

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    Ours Products

    Immersion cooling

    EcooL

    + Ultra-low viscosity: 3.6 cSt @20°C + High electric resistivity
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    Immersion cooling

    Cell‑Shield

    Low viscosity: 6.6 cSt @25°C + Stable at high temperature + Fire not possible with energy released from a TR + Formula with no halogen and no safety pictogram
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    Immersion cooling

    Eco‑Friendly

    Low viscosity: 4.4 cSt @25°C + Made from renewable carbon + Negative carbon footprint: -2438 kg CO2eq / t
    Download our data sheet
    Immersion cooling

    S‑Cool

    Viscosity adapted to stationary battery: 19 cSt @25°C + High thermal stability without halogen
    Download our data sheet

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